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Battery recycling: Maximum recovery of strategic raw materials

Optimise your pre-treatment through mechanical separation

As global demand for batteries continues to rise, the importance of effective battery recycling is becoming increasingly crucial. In addition, the diversity of batteries requires advanced sorting and processing technologies. The fragmented legal framework makes compliance with regulations even more complex. How can you guarantee safe, high-quality processing with maximum recovery of valuable materials such as lithium, nickel and cobalt? Let our experts advise you. Together, we will develop your business case. From a complete mechanical pre-treatment line to the integration of machines and components in a compact and safe installation.

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Why make your battery recycling line future-proof?

Legal requirements

Battery recycling can lead to hazardous waste and emissions if the process is not properly managed. Implementing environmentally friendly processes that comply with strict environmental regulations is both a challenge and a necessity. How do you comply with the standards?

Get yourself in order in good time
Maximum recovery

The recovery of valuable materials such as lithium, nickel and cobalt plays a central role in battery recycling. The recovery of black mass, which is rich in strategic raw materials, is essential. You can also recover nickel, copper, aluminium, manganese and graphite. By using advanced technologies, both the quality and the recovery rate can be optimised.

Go for accurate separation technology
Economic opportunities

The increasing demand for batteries and the rising value of recovered materials mean that your economic opportunities are growing. It is a strategic choice that can translate into both financial and socially valuable results in the long term.

Calculate your business case
Take advantage of our proven expertise

Lybover has extensive experience with mechanical sorting installations for recycling companies, where output quality is of paramount importance. Together with renowned German technology partners, we can offer you the latest sorting techniques.

Integrate the latest sorting techniques
Keep up with technological innovations

Technological innovations in the recycling sector are constantly evolving. Modern machines sort more accurately and are safer. Air treatment technology is also evolving.

 

Together we will find the most future-proof solution
Safety and ergonomics

Explosions. Damage to components. Odour nuisance, dust and hazardous emissions. Unplanned downtime. These are a serious blow to your bottom line. How do you ensure a healthy working environment with minimal risks?

Go for modern, safe and ergonomic machines

Experience our unique combination of technology and project management

Lybover supports companies in battery recycling with its expertise in mechanical processing. Together, we analyse your process and design the best solution tailored to your company. Because only then will you be ready for the challenges that the market brings today and in the future. Trust the expertise of our Business Units for emission reduction (AIR), emission-free transport (BULK) and maximum recovery of raw materials (RECYCLING).

A wide range of separation techniques that result in purer fractions with a higher market value:

  • Magnetic and Eddy Current separation
  • Sensor separation
  • Electrostatic separation
  • Windshifters
  • Manual sorting lines

All other machines and components that are indispensable in an efficient sorting line:

  • Infeed hoppers
  • Shredders
  • Screens
  • Transport and storage systems
  • • Support structures

Air treatment to minimise emissions of harmful substances such as heavy metals, hydrocarbons, VOCs, PCBs and dioxins, reduce dust nuisance and recover any fine metal particles:

  • wet  filters
  • Dry filters
  • Ultrafilters
  • Activated carbon filters

Service waardoor je installaties optimaal blijven presteren:

  • Preventief onderhoud
  • Interventies
  • Vervangen van slijtage-onderdelen
  • Upgraden van machines

More than machines: rethinking processes

Lybover is more than just a supplier of machines. We provide a total approach, from preliminary study to maintenance after commissioning. Our goal? To ensure that your processes and sorting lines work optimally, deliver maximum returns and are future-proof. To make this possible, we take care of everything ourselves. Flexible and forward-thinking.

  1. Our specialists conduct an in-depth analysis of your installation and activities. They work with you to determine the most suitable technologies and the optimal organisation of your processes and machinery. We focus on what you really need.

  2. We use 3D-scans to map out your building and existing installation in detail. This forms the basis for engineering that is accurate down to the millimetre. And very handy if the original building plans have been lost.

  3. Our project engineers develop a tailor-made solution, always in close consultation with you. We walk through your new sorting line together in VR. This gives everyone a better understanding of what the installation will look like.

  4. In our own production department, we build custom components such as cyclones, separators, valves and special conveyor belts.

  5. For the construction work, we measure your building again and mark out all the mounting points with a total station.  We work with millimetre precision, remember?

  6. Our engineers ensure the flawless installation of the necessary machines and components. In close consultation with other contractors and with respect for your schedule – and that is not an empty promise.

  7. After delivery, it is time to commission your new installation. Our specialists take care of commissioning and training your operators. This allows you to start sorting better without any worries.

  8. Need an urgent modification to an existing installation? Our fast lane is ready for conversion with a quick turnaround time.

  9. You can always count on Lybover for maintenance and service, both reactive and preventive. Because machines in top condition deliver the highest return on investment.

Cases

Our specialists have already taken on these challenges.

DISOVER MORE CASES

Want to get the most out of your battery recycling process?

Count on Lybover.