Plastic recycling for post-consumer and post-production waste

Total solutions for recycling and manufacturing companies: From mixed plastic waste to high-quality recyclate

Complex waste streams, strict quality requirements and economic pressure call for innovative solutions. Lybover supports you in drawing up your business case and helps you turn these challenges into opportunities with integrated systems that offer efficiency and flexibility. A new sorting line or an upgrade of your existing installations? Lybover makes it happen for you.

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Why make your plastic line future-proof?

Quality and purity

Quality and purity form the backbone of a successful plastics recycling process. The better the material is separated and free of contaminants, the greater the chance that the recycled granulate can be reused in high-quality applications. Purity determines not only the mechanical properties – such as strength and flexibility – but also the colour consistency and processability of the end product. A well-controlled process ensures a valuable product.

Maximise the efficiency of your installation.
Innovative technologies

A wide range of optical sorting techniques covering the entire spectrum make it possible to purify materials with greater precision. At the same time, there is a growing need to intelligently integrate these mechanical processes with chemical recycling. This hybrid approach requires in-depth knowledge of material flows, process engineering and quality control in order to achieve a seamless transition between the two methods. Trust in Lybover’s expertise and broad perspective.

Select the appropriate technologies tailored to your process
Flexibility

Whereas post-industrial waste is usually fairly pure and easy to recycle, consumer waste varies greatly in composition, quality and degree of contamination. To deal with this, installations are designed with modular processes and adjustable parameters. Smart automation and data analysis help operators to respond quickly to deviations, so that the quality of the end product is maintained despite varying inputs and recipes.

Remain flexible and maintain the desired quality.
Think circular

Post-industrial waste – such as cutting residues, production errors or surpluses – is a valuable raw material that should not be wasted. By investing in flexible and efficient recycling technologies, this material can easily be reused in your production process, not only minimising your waste streams but also reducing your dependence on virgin plastics.

Close the loop.
Compliance

The EU is setting increasingly higher standards for plastics processors and manufacturing companies that recycle their own production waste. With stricter requirements for waste management, traceability and recycling rates, Europe aims to accelerate the transition to a circular economy. Your processes must be and remain transparent, efficient and future-proof – a strategic step that will yield both ecological and economic benefits in the long term.

Strengthen your position as a sustainable player.
Clean air

Clean air is more than just a technical requirement — it is a prerequisite for a safe, healthy and sustainable workplace. Whether it concerns dry dust or complex, sticky vapours: there is a solution for every challenge that improves air quality and makes the workplace future-proof.

For a healthy working environment

Together, we determine your business case

Plastic waste varies enormously in type, shape and degree of contamination. This makes it challenging to achieve a pure, high-quality recyclate stream. Each type of plastic requires its own approach, from efficient pre-separation to accurate detection, sorting and thorough cleaning. Together, we analyse your material streams and build a business case.

A wide range of separation techniques that result in purer fractions with a higher market value:

  • Optical separation
  • Magnetic and Eddy Current separation
  • Electrostatic separation
  • Windshifters
  • Manual sorting lines

Air treatment: from highly efficient dry dust filtration with residual emissions below 0.1 mg/m³ to the efficient capture of sticky vapours during the extrusion process using wet filters.

  • Wet filters
  • Dry filters

All other machines and components that are indispensable in an efficient sorting line:

  • Feed hoppers
  • Crusher
  • Screens
  • Transport and storage systems
  • Support structures

Service to keep your installations performing optimally:

  • Preventive maintenance
  • Interventions
  • Original spare parts
  • Machine upgrades

More than machines: rethinking processes

Lybover is more than just a supplier of machinery. We provide a comprehensive approach, from preliminary studies to maintenance after commissioning. Our objective? To ensure that your processes and sorting lines operate optimally, deliver maximum returns and are future-proof. To make this possible, we take care of everything ourselves. Flexibly and proactively.

  1. Our specialists conduct an in-depth analysis of your installation and activities. They work with you to determine the most suitable technologies and the optimal organisation of your processes and machinery. We focus on what you really need. Together with our technology partners, we conduct tests with your materials.

  2. We use 3D scans to map out your building and existing installations in detail. This forms the basis for engineering that is accurate down to the millimetre. And very handy when the original building plans have been lost.

  3. Our project engineers develop a tailor-made solution, always in close consultation with you. We walk through your new sorting line together in VR, giving everyone a better understanding of what the installation will look like.

  4. In our own production department, we build customised components such as transition pieces, storage and transport systems.

  5. Before construction work begins, we will measure your building again and mark out all mounting points using a total station. We work with millimetre precision, remember?

  6. Our engineers ensure the flawless installation of the necessary machinery and components. We work closely with other contractors and respect your schedule – and that is not an empty promise.

  7. After completion, it is time to commission your new installation. Our specialists take care of commissioning and training your operators. This allows you to start sorting more efficiently without any worries.

  8. Een dringende aanpassing nodig aan een bestaande installatie? Onze fastlane staat klaar voor de ombouw met een snelle doorlooptijd.

  9. You can always count on Lybover for maintenance and service, both reactive and preventive. Because machines in top condition deliver the highest return.

Want to get the most out of your process?

Count on Lybover.