Plastic recycling for post-consumer and post-production waste
Complex waste streams, strict quality requirements and economic pressure call for innovative solutions. Lybover supports you in drawing up your business case and helps you turn these challenges into opportunities with integrated systems that offer efficiency and flexibility. A new sorting line or an upgrade of your existing installations? Lybover makes it happen for you.
Contact usWhy make your plastic line future-proof?
Quality and purity form the backbone of a successful plastics recycling process. The better the material is separated and free of contaminants, the greater the chance that the recycled granulate can be reused in high-quality applications. Purity determines not only the mechanical properties – such as strength and flexibility – but also the colour consistency and processability of the end product. A well-controlled process ensures a valuable product.
A wide range of optical sorting techniques covering the entire spectrum make it possible to purify materials with greater precision. At the same time, there is a growing need to intelligently integrate these mechanical processes with chemical recycling. This hybrid approach requires in-depth knowledge of material flows, process engineering and quality control in order to achieve a seamless transition between the two methods. Trust in Lybover’s expertise and broad perspective.
Whereas post-industrial waste is usually fairly pure and easy to recycle, consumer waste varies greatly in composition, quality and degree of contamination. To deal with this, installations are designed with modular processes and adjustable parameters. Smart automation and data analysis help operators to respond quickly to deviations, so that the quality of the end product is maintained despite varying inputs and recipes.
Post-industrial waste – such as cutting residues, production errors or surpluses – is a valuable raw material that should not be wasted. By investing in flexible and efficient recycling technologies, this material can easily be reused in your production process, not only minimising your waste streams but also reducing your dependence on virgin plastics.
The EU is setting increasingly higher standards for plastics processors and manufacturing companies that recycle their own production waste. With stricter requirements for waste management, traceability and recycling rates, Europe aims to accelerate the transition to a circular economy. Your processes must be and remain transparent, efficient and future-proof – a strategic step that will yield both ecological and economic benefits in the long term.
Clean air is more than just a technical requirement — it is a prerequisite for a safe, healthy and sustainable workplace. Whether it concerns dry dust or complex, sticky vapours: there is a solution for every challenge that improves air quality and makes the workplace future-proof.
Together, we determine your business case
Plastic waste varies enormously in type, shape and degree of contamination. This makes it challenging to achieve a pure, high-quality recyclate stream. Each type of plastic requires its own approach, from efficient pre-separation to accurate detection, sorting and thorough cleaning. Together, we analyse your material streams and build a business case.
A wide range of separation techniques that result in purer fractions with a higher market value:
- Optical separation
- Magnetic and Eddy Current separation
- Electrostatic separation
- Windshifters
- Manual sorting lines
Air treatment: from highly efficient dry dust filtration with residual emissions below 0.1 mg/m³ to the efficient capture of sticky vapours during the extrusion process using wet filters.
- Wet filters
- Dry filters
All other machines and components that are indispensable in an efficient sorting line:
- Feed hoppers
- Crusher
- Screens
- Transport and storage systems
- Support structures
Service to keep your installations performing optimally:
- Preventive maintenance
- Interventions
- Original spare parts
- Machine upgrades